IWF 2008






Licensed TenonCam Bit Manufacturer • R & B Tool Supply, Inc.

13535 Pawnee Road • Apple Valley, CA 92308 • Ph: (760) 247-7323 • Fx: (760) 247-7357



625.240 TC - Compression, Two Flute, ⅝ Shank, bit for nominal ¾ to 1 material
Feed Rate:
840 ipm
14 ips
21 mpm
Decent Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
16,000 rpm
16,000 rpm
15,750 rpm
Chip Load:
0.02625
0.02625
0.02625

 

625.181 TC - Compression, Two Flute, ⅝ Shank, bit for nominal ⅝ material
Feed Rate:
840 ipm
14 ips
21 mpm
Decent Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
16,000 rpm
16,000 rpm
15,750 rpm
Chip Load:
0.02625
0.02625
0.02625

 

500.120 TC - Compression, Two Flute, ½ Shank, bit for nominal ½ material
Feed Rate:
840 ipm
14 ips
21 mpm
Decent Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
16,000 rpm
16,000 rpm
15,750 rpm
Chip Load:
0.02625
0.02625
0.02625

 

Proprietary TenonCam® router bits are only available under License from R & B Tool Supply, Inc. As a result of the geometry, carbide grade and coating used on the TenonCam® bits, their usable life can easily be as many as five hundred sheets, depending upon the type and quality of the materials used. At the end of their useable life, the TenonCam® router bits should be scrapped for salvage value, as sharpening will remove the factory coating and change the geometry of the bits, thereby rendering them almost useless.



Recommended Standard Bit Manufacturer • R & B Tool Supply, Inc.

13535 Pawnee Road • Apple Valley, CA 92308 • Ph: (760) 247-7323 • Fx: (760) 247-7357



KRB.500 - ½ Compression, Two Flute with 3/16 Up Cut, ½ Shank (Outline)
Feed Rate:
960 ipm
16 ips
25 mpm
Decent Rate:
300 ipm
5 ips
8 mpm
Spindle Speed:
18,675 rpm
18,675 rpm
19,150 rpm
Chip Load:
0.0257
0.0257
0.0257

 

7058.DR - ½ Down Cut, Two Flute, ½ Shank (Operations)
Feed Rate:
960 ipm
16 ips
25 mpm
Decent Rate:
300 ipm
5 ips
8 mpm
Spindle Speed:
18,675 rpm
18,675 rpm
19,150 rpm
Chip Load:
0.0257
0.0257
0.0257

 

250.240 T - ¼ Mortise Down Cut, Two Flute, ¼ Shank (TenonCam & Operations)
Feed Rate:
480 ipm
8 ips
12 mpm
Decent Rate:
180 ipm
3 ips
5 mpm
Spindle Speed:
18,000 rpm
18,000 rpm
18,000 rpm
Chip Load:
0.013
0.013
0.013

 

187.181 T - 3/16 Mortise Down Cut, Two Flute, ¼ Shank (TenonCam & Operations)
Feed Rate:
360 ipm
6 ips
9 mpm
Decent Rate:
180 ipm
3 ips
5 mpm
Spindle Speed:
18,000 rpm
18,000 rpm
17,715 rpm
Chip Load:
0.010
0.010
0.010

 

125.120 T - ⅛ Mortise Down Cut, Two Flute, ¼ Shank (TenonCam & Operations)
Feed Rate:
240 ipm
4 ips
6 mpm
Decent Rate:
120 ipm
2 ips
4 mpm
Spindle Speed:
20,000 rpm
20,000 rpm
19,685 rpm
Chip Load:
0.006
0.006
0.006

 


 

Recommended Insert Tooling Supplier • R & B Tool Supply, Inc.

13535 Pawnee Road • Apple Valley, CA 92308 • Ph: (760) 247-7323 • Fx: (760) 247-7357



RC.1030 - 45º V-Groove Body, ¾ Shank (Requires One Insert Cutter)
Feed Rate:
240 ipm
4 ips
6 mpm
Decent Rate:
60 ipm
1 ips
2 mpm
Spindle Speed:
15,000 rpm
15,000 rpm
15,000 rpm

RCK.355 - 45º V-Groove Insert Cutter (Two Cutting Edges per Insert)

 


RC.1049 - 22½º V-Groove Body, ½ Shank (Requires One Insert Cutter)
Feed Rate:
240 ipm
4 ips
6 mpm
Decent Rate:
60 ipm
1 ips
2 mpm
Spindle Speed:
15,000 rpm
15,000 rpm
15,000 rpm

RCK.350 - 22½º V-Groove Insert Cutter (One Cutting Edge per Insert)

 


RC.2259 - 3⅞ Spoilboard Surfacing Body, ¾ Shank (Requires Five Insert Cutters)
Feed Rate:
600 ipm
10 ips
15 mpm
Decent Rate:
120 ipm
2 ips
3 mpm
Spindle Speed:
15,000 rpm
15,000 rpm
15,000 rpm

RCK.459 - 3⅞ Spoilboard Surfacing Insert Cutter (Four Cutting Edges per Insert)

 

Note:

Router Chucks, Collets and the appropriate Torque Wrench can be supplied per your particular Router Motor. Please inquire for assistance and pricing.

Collets should be changed every year as they become misshaped with each tightening. This will reduce the chances of the bit slipping during operation.

A Torque Wrench to apply the correct foot pounds of pressure required by the Chuck, should be used to help reduce the chances of the bit slipping during operation.

 

Recommended Carbide Tipped Drill Bit Supplier • R & B Tool Supply, Inc.

13535 Pawnee Road • Apple Valley, CA 92308 • Ph: (760) 247-7323 • Fx: (760) 247-7357



4mm x 70mm Thru-Hole Drill - (Assembly Screw)
Left Hand:
4mm x 70mm TL
Right Hand:
4mm x 70mm TR
Feed Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
4,000 rpm
4,000 rpm
4,000 rpm

 

5mm x 57mm Brad Point Stop Drills - (Adj Shelf, Hinge Plate and Dwr Guide)
Left Hand:
5mm x 57mm BL
Right Hand:
5mm x 57mm BR
Feed Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
4,000 rpm
4,000 rpm
4,000 rpm

 

5mm x 70mm Thru-Hole Drill - (Adj Shelf, Hinge Plate and Drw Guide @ Partitions)
Left Hand:
5mm x 70mm TL
Right Hand:
5mm x 70mm TR
Feed Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
4,000 rpm
4,000 rpm
4,000 rpm

 

6mm x 70mm Thru-Hole Drill - (Door and Drawer Pull)
Left Hand:
6mm x 70mm TL
Right Hand:
6mm x 70mm TR
Feed Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
4,000 rpm
4,000 rpm
4,000 rpm

 

8mm x 57mm Brad Point Stop Drill - (Hinge Cup Anchor Hole)
Left Hand:
8mm x 57mm BL
Right Hand:
8mm x 57mm BR
Feed Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
4,000 rpm
4,000 rpm
4,000 rpm

 

Note: The 35mm Hinge Cup Stop Boring is done in the Nest with the ½ Down Cut Router Bit

 


 

The following information should be used as a guideline or starting point. Actual Feed Rates (ipm) and Spindle Speeds (rpm) will vary as a result of “contributing factors” such as machine rigidity, horsepower, spindle integrity, vacuum holding power and the quality of the material being cut. In general, solid carbide spiral tooling will perform better at faster Feed Rates.

Feed Rates are measured in Inches Per Minute = ipm
Spindle Speeds are measured in Revolutions Per Minute = rpm
Chip Load is a measurement of the chip size of the material being removed by each flute during a cut.

In general, normal operating spindle speeds are between 10,000 and 20,000 rpm. Usually, the higher the rpm, the cleaner the cut. However, the higher the rpm, the greater the friction generated between the tool and the material. Friction is what causes a cutting edge to become dull. The objective is the correct balance of the fastest Feed Rate at the slowest Spindle Speed within the Chip Load range of the type of material to be milled, that will yield a clean cut, without breaking or prematurely dulling the bit.


1/8” Tool Diameter for Plywood Core Chip Load = .004” to .007”
1/8” Tool Diameter for Particle Board Chip Load = .004” to .007”
   
1/4” Tool Diameter for Plywood Core Chip Load = .011” to .013”
1/4” Tool Diameter for Particle Board Chip Load = .013” to .016”
   
3/8” Tool Diameter for Plywood Core Chip Load = .017” to .020”
3/8” Tool Diameter for Particle Board Chip Load = .020” to .023”
   
1/2” (and larger) Tool Diameter for Plywood Core Chip Load = .021” to .025”
1/2” (and larger) Tool Diameter for Particle Board Chip Load = .025” to .027”



Formulas:

Chip Load = ipm / (rpm x number of flutes)

Feed Rate (ipm) = rpm x number of flutes x chip load

Spindle Speed (rpm) = ipm / (number of flutes x chip load)

Inches Per Second (ips) = Inches Per Minute (ipm) / 60

Meters Per Minute (mpm) = Inched Per Minute (ipm) / 39.374




Click Here To Print The TenonCam Tooling Specifications


TenonCam - CNC System

PH: 951-487-7680
sales@tenoncam.com

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